ASTM A192 Tubes

ASTM A192 Tubes | ASTM A192 Seamless Carbon Steel Tubes | ASME SA192 Seamless Carbon Steel Tubes

What are ASTM A192 Tubes?

High-pressure seamless carbon steel boiler tubes is how ASTM A192 Tubes are defined. They have been specifically designed for usage in superheaters, heat exchangers, and high-pressure boilers.  

At Jay Steel Corporation, a leading ASTM A192 / ASME SA192 Seamless Carbon Steel Tubes Manufacturer in India we offer you Premium Quality  A192 Boiler Tubes, A192 Heat Exchanger Tubes

More importantly, we have specifically designed to deliver high exceptional performance usually under hostile conditions. These include elevated temperatures, steam pressure, and corrosive industrial conditions.

How does the ASTM A192 Tubes function?

Typically,  ASTM A192 / ASME SA192 Seamless Carbon Steel Tubes perform as important components in high-pressure boiler systems, superheaters, and heat exchangers.  Given below are a few stages of the ASTM A192 Tubes mechanism. They are as follows: 

  • It allows efficient heat transfer to occur between hot gases and water/steam.
  • They operate inside boilers under very high internal pressure inside boilers.
  • ASTM A192 Tubes then helps maintain mechanical strength at high temperatures
  • Pressurized steam is carried in an effective manner from the boiler drum to various parts of the system
  • Eventually, they help prevent corrosion and resistance as well as mechanical stability

ASTM A192 Tubes Specifications Table:

We at Jay Steel Corporation provide you with the important specifications of ASTM A192 Tubes below:

  • Standard: ASTM A192 / ASME SA192
  • Product: Seamless Carbon Steel Boiler Tubes
  • Manufacturing Process: Cold Drawn / Hot Finished
  • Application :High-pressure boilers, superheaters, heat exchangers
  • Outer Diameter (OD) : 6.35 mm to 101.60 mm
  • Wall Thickness (WT): 0.8 mm to 12 mm (custom as per requirement)
  • Length: 4 m to 12 m (up to 24 m on request)
  • Tensile Strength: Minimum 325 MPa
  • Yield Strength: Minimum 180 MPa
  • Hardness :HRB 79 max
  • Heat Treatment : As-drawn; tubes may be stress-relieved after cold-drawing
  • Surface Finish: Bare, Black Painted, Oil Varnished, Galvanized (optional)
  • Ends: Plain End, Beveled End, Threaded End with Coupling
  • Testing Requirements: Hydrostatic Test, Eddy Current Test, Flattening Test, Flaring Test, Hardness Test
  • Corrosion Resistance: Moderate (due to carbon steel grade)
  • Special Requirements :Custom OD/WT, U-Bending, Cutting, Machining

Chemical Features of ASTM A192 Tubes:

Element Composition (%)
Carbon (C) 0.06 – 0.18
Manganese (Mn) 0.27 – 0.63
Phosphorus (P) ≤ 0.035
Sulfur (S) ≤ 0.035
Silicon (Si) ≤ 0.25

Mechanical Properties of ASTM A192 Tubes:

Property ASTM A192 Requirement
Tensile Strength (min) 380 MPa (55,000 psi)
Yield Strength (min) 205 MPa (30,000 psi)
Elongation (min) 35% (in 50 mm or 2 in.)
Hardness (max) 79 HRB
Flattening Test Required; no cracks, flaws, or breaks
Flaring Test Required; expansion without cracking
Hydrostatic Test Mandatory; tubes must withstand specified internal pressure
Wall Thickness Tolerance ±10%
Outside Diameter Tolerance ±0.4 mm (for OD ≤ 25 mm); varies with size

Types of ASTM A192 Tubes:

There are several types of ASTM A192 Tubes that we at Jay Steel Corporation offer. They are as follows:

ASME SA192 Seamless Tubes
Carbon Steel Cold Finished Tubes
Carbon Steel SA192 Hot Finished Tubes

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Equivalent Grades of ASTM A192 Tubes

Standard Grade / Specification Description / Notes
ASTM A192 Seamless Carbon Steel Boiler Tubes for High-Pressure Service
ASME SA192 ASME Boiler & Pressure Vessel Code equivalent of ASTM A192
DIN St 35.8 / St 45.4 German equivalent grades used for high-pressure boiler applications
EN P235GH / P265GH European grades for pressure purposes with similar mechanical/chemical properties
JIS STB 340 / STB 410 Japanese steel grades for boiler and heat-exchanger tubes
BS 3602 Grade 320 / 3602 Grade 360 British Standard equivalents for high-pressure steel tubes
ISO ISO 9329-2 Steel tubes for pressure purposes – seamless

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ASTM A192 Tubes Price in India:

Usually, there are various factors that determine the ASTM A179 seamless tubes for boiler & condenser, cold drawn A179 tubing Price in India. They are given below:

  • Raw Material Cost
  • Manufacturing Process 
  • Size and Dimensions
  • Heat Treatment / Annealing
  • Testing & Certification
  • Order Quantity / Volume
  • Finish & Packaging
  • Market Region / Country

Industrial Applications of ASTM A192 Tubes:

‘High Tensile Strength’ is the unique selling point of the ASTM A179 / ASME SA179 Heat Exchanger Tubes. Hence they are used in a wide range of industrial applications given below:

Application Industries
  • Power Generation Industry
  • Oil & Gas Industry
  • Petrochemical & Refinery Sector
  • Fertilizer & Chemical Processing Plants
  • Sugar Mills & Food Processing
  • Pharmaceutical & Paper Industry
  • Marine & Shipbuilding

Why Choose Jay Steel Corporation to buy ASTM A192 Tubes?

There are several reasons why you need to choose  Jay Steel Corporation when you look to buy ASTM A192 Seamless Carbon Steel Tubes. They are as given below: 

  • Provision of Comprehensive Product Range & Expertise
  • Following Quality Assurance & Standards Compliance
  • Strong Manufacturing Capability
  • Offering Customized Solutions at competitive pricing

Our Export Destinations

United Arab Emirates, Kuwait, United States Of America, Egypt, Qatar, Kingdom Of Saudi Arabia, Jordan, Africa, Malaysia, Europe, Australia, Iran, Iraq.

FAQs

What is the use of ASTM A192 tubes?

Typically, ASTM A192 Tubes are used mainly for high-pressure boiler applications. This is specifically required for industries where steam generation and heat transfer are critical. Hence they are designed with ‘Precision’ to tolerate high temperature, high pressure, and corrosive environments

 

What is the difference between ASTM A192 and ASME SA192? 

There are no major differences between ASTM A192 and ASME SA192. Since they refer to the same specification. The only difference is in the way they are used and certified.

 

Which sizes and wall thickness are available under ASTM A192?

Usually, the sizes and wall thickness that are under ASTM A192 Tubes are given below: 

  • Outside Diameter (OD):  6.35 mm to 165.10 mm 
  • Wall Thickness (WT):  1.2 mm to 12 mm
  • Length: Up to 24 meters

 

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